dewalt dw735 manual

August 20, 2024 scottie 0 Comments

DeWalt DW735 Planer⁚ A Comprehensive Guide

This comprehensive guide provides a deep dive into the DeWalt DW735 planer, covering its key features, operation, safety precautions, troubleshooting, and more․ Whether you’re a seasoned woodworker or a DIY enthusiast, this guide will equip you with the knowledge to effectively use and maintain this powerful tool․

Introduction

The DeWalt DW735 13-inch Heavy-Duty Portable Thickness Planer is a powerful and versatile tool designed to deliver precise and efficient wood planing․ It’s a popular choice among both professional woodworkers and DIY enthusiasts who need a reliable planer for various projects․ With its robust construction, powerful motor, and user-friendly features, the DW735 is capable of handling a wide range of planing tasks, from rough stock preparation to fine finishing․ This guide will provide you with a comprehensive understanding of the DW735’s capabilities, operation, and maintenance, empowering you to make the most of this exceptional tool․

The DeWalt DW735 is known for its impressive features, including its 13-inch planing width, 6-inch depth capacity, three-blade cutter head, dual-speed gearbox, and durable aluminum table․ It also comes equipped with infeed and outfeed tables, providing enhanced material support for consistent thickness results․ The DW735 is a valuable asset for woodworkers who require precision, power, and reliability in their planing operations․

Key Features and Specifications

The DeWalt DW735 planer boasts a comprehensive set of features designed to deliver exceptional planing performance and user convenience․ Here’s a breakdown of its key specifications and notable features⁚

  • Planing Width⁚ 13 inches (330 mm)
  • Depth of Cut⁚ 1/8 inch (3 mm)
  • Motor⁚ 15 Amp, 1800 Watts
  • Speed⁚ Two speeds ― 96 or 179 CPI (cuts per inch)
  • Cutter Head⁚ Three-knife cutter head with 10,000 RPM
  • Table⁚ Durable aluminum table with infeed and outfeed tables
  • Weight⁚ 42․6 kg (94 lbs)
  • Other Features⁚ Automatic carriage lock, depth adjustment dial, dust collection port, and more․

These features combine to deliver a robust and reliable planer capable of handling a wide range of wood planing tasks, from rough stock preparation to fine finishing․ The DW735’s powerful motor, durable construction, and user-friendly design make it a valuable tool for both professional woodworkers and DIY enthusiasts․

Safety Precautions

Operating a planer like the DeWalt DW735 requires a high level of caution to ensure your safety and prevent potential injuries․ Always prioritize safety by following these crucial precautions⁚

  • Read the Manual⁚ Thoroughly review the DeWalt DW735 instruction manual before operating the planer․ Pay close attention to all safety warnings, operating instructions, and maintenance procedures․
  • Personal Protective Equipment⁚ Always wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, work gloves, and a dust mask․ This safeguards you from flying debris, noise, and dust exposure․
  • Stable Work Area⁚ Ensure a stable and secure work area free from clutter and obstacles․ This prevents accidental trips, falls, or contact with the planer while in operation․
  • Power Source⁚ Use a properly grounded electrical outlet and ensure the power cord is in good condition․ Never operate the planer with a damaged cord or plug․
  • Clear Workpiece⁚ Remove any nails, screws, or other metal objects from the workpiece before planing․ These can cause serious damage to the planer blades and pose a safety hazard․
  • Avoid Loose Clothing⁚ Wear tight-fitting clothing and avoid loose clothing, jewelry, or long hair that could become entangled in the planer’s moving parts․
  • Never Force the Planer⁚ Do not force the workpiece through the planer․ Allow the motor to do the work and avoid excessive pressure that could lead to kickback or other hazards․
  • Keep Hands Clear⁚ Keep hands and fingers away from the planer’s cutter head, infeed and outfeed tables, and other moving parts․

By adhering to these safety precautions, you can minimize the risk of accidents and ensure a safe and productive planing experience․

Operation and Usage

The DeWalt DW735 planer is designed for efficient and precise wood planing․ To effectively operate this tool, follow these steps⁚

Setting Up the Planer

  1. Assembly⁚ Assemble the planer according to the instructions provided in the user manual․ Ensure all components are securely fastened and in their correct positions․
  2. Placement⁚ Place the planer on a stable and level surface․ Use the leveling screws to adjust the planer’s position for optimal stability․
  3. Power Connection⁚ Connect the planer to a properly grounded electrical outlet․ Ensure the power cord is in good condition and free from damage․
  4. Blade Adjustment⁚ Adjust the planer blades to the desired depth of cut․ Refer to the manual for specific instructions on blade adjustment and maintenance․
  5. Dust Collection⁚ If using a dust collection system, connect the planer to the system’s hose․ Ensure the dust collection system is properly functioning․

Planing Wood

  1. Workpiece Preparation⁚ Ensure the workpiece is free from nails, screws, or other metal objects․ Smooth any rough edges or knots․
  2. Feeding the Workpiece⁚ Slowly and steadily feed the workpiece through the planer, maintaining a firm grip․ Do not force the workpiece through the planer․
  3. Depth of Cut⁚ Start with a shallow depth of cut and gradually increase it as needed․ Avoid taking too much material off in a single pass, especially for softer woods․
  4. Support⁚ Use infeed and outfeed tables to support the workpiece as it passes through the planer, reducing snipe (an uneven surface at the end of the workpiece)․
  5. Safety Precautions⁚ Always wear appropriate PPE, keep hands and fingers away from moving parts, and never force the workpiece through the planer․

By following these steps and adhering to safety precautions, you can confidently operate the DeWalt DW735 planer for smooth and consistent wood planing results․

Setting Up the Planer

Properly setting up the DeWalt DW735 planer is crucial for safe and efficient operation․ Follow these detailed steps for a successful setup⁚

  1. Unpacking and Inspection⁚ Carefully unpack the planer and inspect all components for any damage or missing parts․ Refer to the user manual for a complete parts list and diagram․
  2. Assembly⁚ Assemble the planer according to the instructions provided in the manual․ Ensure all components, such as the infeed and outfeed tables, are securely fastened and aligned correctly․
  3. Blade Installation⁚ Install the planer blades as described in the manual․ Ensure the blades are sharp and securely fastened to the cutterhead․ Replace dull or damaged blades promptly․
  4. Depth Adjustment⁚ Adjust the planer’s depth of cut using the depth adjustment knob or lever․ Start with a shallow depth and gradually increase it as needed․ Refer to the manual for specific instructions on depth adjustment․
  5. Dust Collection⁚ If using a dust collection system, connect the planer to the system’s hose․ Ensure the dust collection system is properly functioning to minimize dust and debris in your workspace․
  6. Power Connection⁚ Connect the planer to a properly grounded electrical outlet․ Ensure the power cord is in good condition and free from damage․ Never use the planer with a damaged power cord․
  7. Leveling⁚ Use the leveling screws on the base of the planer to adjust its position for optimal stability and ensure the planer is level․ This prevents uneven planing and improves accuracy․

By carefully following these steps and referring to the user manual for specific instructions, you can ensure a safe and efficient setup for your DeWalt DW735 planer․

Planing Wood

Planing wood with the DeWalt DW735 is a straightforward process, but it’s essential to follow proper techniques to ensure safety and optimal results․ Here’s a step-by-step guide for planing wood⁚

  1. Prepare the Wood⁚ Ensure the wood is free of knots, cracks, or other defects that could interfere with planing․ Additionally, make sure the wood is dry to prevent warping or uneven planing․ It’s recommended to rough-cut the wood to approximately the desired thickness before using the planer․
  2. Feed Speed⁚ The DeWalt DW735 features two speed options⁚ a slower speed for rough cuts and a faster speed for finishing cuts․ Select the appropriate speed based on the type of wood and the desired finish․ Use the slower speed for harder woods or when removing a significant amount of material․
  3. Depth of Cut⁚ Start with a shallow depth of cut, typically around 1/16 inch (1․5 mm), and gradually increase the depth as needed․ Avoid taking excessive cuts, especially with harder woods, to prevent snipe and ensure a smooth finish․
  4. Feeding the Wood⁚ Support the wood with both hands as you feed it into the planer․ Maintain a steady, even pressure and avoid jerking or stopping the wood abruptly․ The DW735’s infeed and outfeed tables provide support for the wood during planing․
  5. Planing Direction⁚ Plan the wood in the direction of the grain for a smoother finish․ If planing across the grain is necessary, use a light depth of cut and take multiple passes․
  6. Inspecting the Wood⁚ Inspect the wood after each pass to ensure the surface is smooth and even․ If necessary, make additional passes to achieve the desired thickness and finish․

By following these steps and practicing proper techniques, you can achieve smooth and consistent planing results with the DeWalt DW735․

Maintenance and Cleaning

Regular maintenance and cleaning are crucial for ensuring the longevity and optimal performance of your DeWalt DW735 planer․ Here’s a breakdown of essential maintenance and cleaning tasks⁚

  1. Blade Maintenance⁚ The DeWalt DW735 utilizes three carbide blades․ Sharpen or replace the blades as needed, ensuring they are properly aligned and balanced for smooth planing․ A dull blade can cause tearout and uneven planing․ Refer to the owner’s manual for specific instructions on blade maintenance․
  2. Dust Removal⁚ After each use, clean the planer thoroughly to remove sawdust and debris․ Use a brush or compressed air to remove dust from the interior of the planer, including the motor, bearings, and cutterhead․ Regular dust removal helps prevent overheating and ensures optimal performance․
  3. Lubrication⁚ Lubricate the planer’s moving parts, such as the bearings and the cutterhead, according to the manufacturer’s recommendations․ Proper lubrication reduces friction and wear, extending the life of the planer․
  4. Inspection⁚ Periodically inspect the planer for any signs of damage, wear, or loose parts․ Pay particular attention to the cutterhead, blades, and motor housing․ Replace any damaged or worn components promptly․
  5. Storage⁚ Store the DeWalt DW735 in a dry, clean place to prevent corrosion and damage․ Cover the planer with a dust-proof cover when not in use․

By following these maintenance and cleaning guidelines, you can ensure your DeWalt DW735 planer operates smoothly and efficiently for years to come․ Always refer to the owner’s manual for detailed instructions on specific maintenance procedures․

Troubleshooting

While the DeWalt DW735 planer is renowned for its reliability, occasional issues may arise․ Here’s a guide to common troubleshooting scenarios and solutions⁚

  1. Planer Not Starting⁚ Check the power supply, ensuring the outlet is working and the power cord is properly connected․ Inspect the circuit breaker or fuse to see if it has tripped․ If the power supply is confirmed, inspect the motor for any visible damage or obstructions․
  2. Planer Overheating⁚ This could be due to excessive dust buildup, a jammed cutterhead, or a malfunctioning motor․ Clean the planer thoroughly, ensuring proper ventilation․ Inspect the cutterhead for any obstructions and ensure it’s properly lubricated․ If the motor continues to overheat, contact a qualified repair technician․
  3. Uneven Planing⁚ This could be caused by dull blades, improperly aligned blades, or uneven material feed․ Sharpen or replace the blades, ensuring they are properly aligned and balanced․ Check the material feed mechanism for proper operation and ensure the material is supported evenly across the infeed and outfeed tables․
  4. Excessive Vibration⁚ Vibration could indicate loose components, worn bearings, or an unbalanced cutterhead․ Inspect the planer for loose parts and tighten them as needed․ Check the bearings for wear and replace them if necessary․ Ensure the cutterhead is properly balanced․
  5. Planer Making Unusual Noises⁚ Unusual noises could indicate a worn bearing, a loose component, or a problem with the motor․ Inspect the planer for loose parts and tighten them as needed․ Check the bearings for wear and replace them if necessary․ If the motor is making unusual noises, contact a qualified repair technician․

If you are unable to resolve an issue through basic troubleshooting, consult the DeWalt DW735 owner’s manual for more detailed guidance or contact a qualified repair technician․

Accessories and Optional Equipment

The DeWalt DW735 planer comes with essential accessories that enhance its functionality and user experience․ These include⁚

  • Infeed and Outfeed Tables⁚ These tables provide stable support for the workpiece, ensuring smooth and consistent planing․ They are crucial for achieving accurate results, especially when working with larger pieces of wood․
  • Extra Set of Blades⁚ The DW735 comes with an extra set of blades, allowing you to have a backup set on hand for when sharpening or replacing is necessary․ This ensures minimal downtime and uninterrupted work flow․

Beyond the included accessories, a range of optional equipment can further enhance the capabilities of the DW735 planer⁚

  • Dust Collection System⁚ A dust collection system helps to keep your workspace clean and free from wood shavings․ DeWalt offers compatible dust collection bags and hoses that can be easily connected to the planer’s dust port․
  • Planer Stand⁚ A dedicated planer stand provides a stable and ergonomic platform for the DW735, elevating the planer to a comfortable working height․ It also offers storage space for accessories and tools․
  • Planer Jointer⁚ A planer jointer is a specialized tool that combines planing and jointing functions․ It helps to create perfectly flat and straight edges on wood, making it a valuable addition for precise woodworking projects․
  • Mobile Base⁚ A mobile base with wheels allows you to easily transport the DW735 planer around your workshop․ It is particularly useful for larger workspaces or projects that require movement of the planer․

Investing in these optional accessories can significantly enhance the functionality, safety, and user experience of your DeWalt DW735 planer․

Comparison with Other Planers

The DeWalt DW735 stands out as a powerful and versatile planer, but it’s essential to compare it with other models to determine the best fit for your specific needs․ Here’s a breakdown of some key factors to consider⁚

  • Power and Cutting Capacity⁚ The DW735 boasts a 15 amp motor that provides ample power for handling large cuts and wider materials․ While other planers may offer comparable power, their cutting capacities might vary․ Consider the maximum depth of cut and width of material you plan to work with․
  • Features and Design⁚ The DW735 features a three-knife cutter head, dual speed gearbox, and automatic carriage lock for smooth and accurate planing․ Some competing models may offer additional features like a digital thickness gauge or a more compact design, depending on your priorities․
  • Price and Value⁚ The DW735 is generally priced competitively within its class․ However, other planers might offer a lower price point, potentially sacrificing some features or performance․ Determine your budget and prioritize the features that matter most to you․
  • Brand Reputation and Warranty⁚ DeWalt is known for its high-quality tools and robust warranty․ While other brands may offer comparable features, their reputation and warranty terms might differ․ Consider the long-term reliability and support you expect from your planer․

Thorough research and comparison are crucial before making a decision․ Weigh the pros and cons of each model, considering your specific woodworking needs, budget, and desired features to choose the planer that best meets your requirements․

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